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Waycon Manufacturing Ltd.
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Biomass & Gasification Systems

Custom Fabrication for Biomass & Gasification Equipment

Waycon Manufacturing supports biomass energy and gasification projects by manufacturing build-to-print components, custom assemblies, and complete subsystems used in syngas production and energy conversion equipment. These projects require coordinated, system-level manufacturing where precision machining, fabrication, engineering, and assembly work together to support reliable operation in demanding industrial environments.

By delivering these capabilities in-house, Waycon helps streamline production, reduce handoffs, and maintain control from design through delivery.

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Engineering and Project Management

Precision CNC Machining

Welding and Fabrication

Quality Control

Finishing, Assembly and Testing

Built for System-Level Performance

Biomass gasification and syngas systems rely on components that must align, seal, and perform reliably under sustained thermal and mechanical loads. Waycon supports this through in-house CNC machining, large-format milling and boring, precision turning, forming, and CWB-certified welding, enabling complex components and structures to be manufactured with integration in mind.

With the ability to machine large parts, form heavy plate, fabricate welded assemblies, and handle oversized components using overhead cranes and dedicated material handling equipment, machining, fabrication, and assembly are coordinated from the outset. This approach improves fit-up, reduces rework, and helps ensure biomass energy equipment installs and commissions as intended in real-world industrial environments.

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Waycon Employees standing with custom Waste Management Equipment Project
Waste Management Equipment in manufacturing process

Understanding Biomass, Gasification, and Renewable Resources

What Is Biomass and How Does Gasification Work?

Biomass refers to organic materials such as wood waste, agricultural byproducts, and other biological matter that can be used as a source of energy. Because these materials can be replenished naturally, biomass is considered a renewable resource. One of the most effective methods for converting biomass into usable energy is gasification.

Gasification is a thermochemical process that heats biomass in a low-oxygen environment, preventing full combustion. Instead, the material is converted into syngas, a fuel gas primarily composed of hydrogen and carbon monoxide. Syngas can be used for power generation, industrial heat, or as a feedstock for biofuels and other energy applications.

What Are Renewable Resources?

Renewable resources are natural resources that can be replenished over time and used sustainably for energy or production. Common renewable resources include biomass, wind, solar, and water. In industrial energy applications, biomass plays a unique role because it can be converted into controllable, dispatchable energy through systems such as gasification. This allows renewable energy systems to support continuous industrial operations rather than relying solely on intermittent sources. As a result, biomass energy and gasification systems are often integrated into large-scale industrial, forestry, and waste-to-energy applications.

Raymond Jodoin, Quanta Services

Waycon’s commitment to quality, reliability, and on-time delivery, along with their advanced engineering support and expertise in design for manufacturing, has played a key role in our success. We highly recommend Waycon as a reliable turnkey solution provider.

Integrated Capabilities Under One Roof

To support biomass and gasification equipment, Waycon provides a combination of precision machining, fabrication, and engineering services aligned with the demands of industrial energy systems.

Manufacturing capabilities include:

  • CNC Machining and Production Machining for precision components and large-part applications
  • Custom Machinery Manufacturing for biomass and gasification equipment
  • OEM and Contract Manufacturing for repeat production and long-term programs
  • Build-to-Print Manufacturing from engineered drawings and specifications
  • Manufacturing Engineering to support manufacturability and system integration
  • Prototyping for development-stage biomass and energy projects
  • Custom Metal Fabrication and welded assemblies
  • Conveyor and Material Handling Manufacturing where required within biomass systems

Project Highlight

Waycon manufactured a Plasma Torch Extraction Carriage for OMNI Conversion Technologies, supporting waste-to-energy conversion initiatives.

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Efficient Manufacturing Processes for Biomass & Gasification Systems

Project Evaluation

Each biomass and gasification project begins with a review of engineered drawings, system requirements, and operating conditions.

Waycon evaluates how components integrate within the larger system, considering heat exposure, mechanical loads, and long-term demands to guide manufacturing decisions.

Manufacturing Planning

A manufacturing plan is developed covering machining, fabrication, assembly, and inspection.

Work is assigned to experienced machinists and fabricators with expertise in large, complex industrial equipment, supported by documentation and coordination that maintain dimensional control and system-level alignment throughout production.

Manufacturing & Assembly

Components are machined, fabricated, and assembled using controlled industrial processes, with careful attention to fit, alignment, and tolerance.

Particular focus is placed on interfaces between machined components, welded structures, and downstream equipment, supported by in-process checks to confirm conformance to specifications.

Inspection & Verification

Finished components and assemblies are inspected to confirm compliance with drawings and quality requirements before moving to additional in-house processes or shipment.

This disciplined approach helps ensure biomass and gasification equipment installs efficiently and performs reliably in service.

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