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Waycon Manufacturing Ltd.
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Large-Scale CNC Machining Services

Precision Machining for Oversized Components

At Waycon Manufacturing, we provide large-scale CNC machining services for heavy industries including mining, forestry and logging, agriculture, gasification, and energy.

Our 40,000 sq ft facility is equipped with advanced CNC machinery, including a Doosan Puma 5100LYB lathe and a DBC-110 horizontal boring mill. These capabilities allow us to machine and assemble components up to 20 ft in length and 22,000 lb in weight while maintaining tight, repeatable tolerances.

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Large-Scale CNC Turning – Doosan Puma 5100LYB

  • Large work envelope: The Doosan Puma 5100LYB horizontal turning center is built for heavy cutting and high-quality surface finishes on oversized components. Its extended Z-axis travel supports long shafts, drums, and large cylindrical parts commonly used in mining, energy, and industrial applications.
  • Rigidity and power: Designed for demanding machining environments, the Puma 5100LYB enables single-setup turning of large, complex components. This improves dimensional accuracy while reducing handling time and secondary setups.
  • Through-spindle capacity: A large-diameter through-spindle bore accommodates pipes and hollow shafts, making it well suited for heavy industrial, gasification, and resource-sector components.
  • Precision performance: Advanced CNC programming and in-process inspection support tight tolerances on critical features where accuracy and repeatability are essential.

Precision Horizontal Boring & Milling

Doosan DBC110-II horizontal boring mill.
The DBC110-II is engineered for high-precision boring and milling of large housings, weldments, and structural components. Its rigid construction and long-axis travel allow accurate machining of large-format parts in a single setup.

Challenger HBM-4.
The Challenger HBM-4 horizontal boring mill adds capacity for large, heavy workpieces that require stability, accuracy, and controlled material removal across extended surfaces.

Haas EC-1600ZT horizontal machining center.
The EC-1600ZT supports large sub-assemblies and multi-face machining with high rigidity and repeatability, making it ideal for precision milling on complex industrial components.

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Why Choose Waycon for Large‑Scale CNC Machining?

Single-Setup Machining for Large Components

Waycon machines large and complex components in single setups whenever possible. Our CNC lathes, horizontal boring mills, and machining centers support parts up to 22,000 lb, maintaining tight tolerances across shafts, housings, flanges, and structural components.

Quality Control & Tolerance Assurance

Inspection and verification are built into every stage of production. Our CNC processes and quality systems allow us to achieve tolerances within 0.0001 in, exceeding standard machining requirements for high-load, high-precision applications.

Lifting & Material Handling

Overhead cranes, forklifts, and pallet jacks are integrated throughout the shop. Dedicated areas feature cranes ranging from 3 tonnes to 5 tons, while brake-press stations utilize cranes rated up to 500 tonnes, enabling safe handling of heavy plates and weldments without outsourcing.

Engineering & Project Management

Our in-house engineering and project management team supports large and complex machining projects from start to finish. Working directly from customer drawings and specifications, we plan tooling, fixturing, and machining processes with manufacturability in mind, using Mastercam CAD/CAM and design-for-manufacture reviews to reduce lead times, minimize rework, and deliver accurate, production-ready components.

Certified Welding & Fabrication

Our welding department holds CWB certifications to CSA W47.1 and W47.2, along with AWS D1.1/D1.2. We perform MIG, TIG, flux-core, metal-core, and stick welding on carbon steel, stainless, and aluminum for heavy equipment frames and sub-assemblies.

Finishing, Assembly & Testing

We provide sandblasting, painting in our 30 × 25 ft paint bay, and full mechanical, electrical, and hydraulic assembly. Components are tested prior to delivery, allowing us to supply ready-to-install equipment and assemblies.

Raymond Jodoin, Quanta Services

Waycon’s commitment to quality, reliability, and on-time delivery, along with their advanced engineering support and expertise in design for manufacturing, has played a key role in our success. We highly recommend Waycon as a reliable turnkey solution provider.

Industries Served

Mining & Construction

Our expanded CNC capacity allows us to machine and weld large weldments and complex components weighing up to 22,000 lb, supporting demanding mining and construction applications.

Forestry & Logging

Waycon manufactures custom excavator conversions, processing heads, and specialized logging equipment built to perform reliably in harsh field conditions.

Agriculture & Food Processing

We produce precision-machined shafts, augers, housings, and processing equipment manufactured to food-grade and industrial standards, supporting both growers and processors.

Gasification & Clean Energy

Waycon supplies components for pyrolysis plants and gasification systems that convert biomass into carbon-rich fuels. Large-diameter pipes and vessels benefit from the Puma 5100LYB’s through-spindle capacity and the long travel ranges of the DBC-110.

Power & Utilities, Automation & Robotics

We machine prototypes and production components for power-line infrastructure, utility equipment, and automated systems, delivering consistency from first article through production runs.

Why Choose Waycon for Large‑Scale CNC Machining?

End-to-end service

From engineering and machining through welding, finishing, and assembly, all work is completed in-house. This reduces handoffs, streamlines communication, and shortens lead times.

Heavy-duty equipment

Recent investments in the Puma 5100LYB lathe and DBC-110 boring mill expand our ability to machine long shafts, large-diameter components, and heavy weldments in fewer setups.

High precision

Our CNC machining processes consistently achieve tolerances within ±0.0001 in, even on components weighing up to 22,000 lb.

Certified welding & assembly

CWB certifications to CSA W47.1 and W47.2, along with AWS standards, ensure structurally sound welds and reliable assemblies for critical equipment.

Industry expertise

Decades of experience across mining, forestry, agriculture, gasification, and other industrial sectors allow us to deliver solutions tailored to real-world operating demands.

Tell Us About Your Project

Ready to discuss your large-scale CNC machining project? Contact our team to speak with a project engineer. We’ll help turn your drawings into precision-machined components and assemblies built for quality, reliability, and performance.

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